Lines
Starter Floor
A grounded route into entry-level flexo printing for South African plants, set out for crews who already understand production.
Entry press use across shifts
Starter Floor is aimed at plants moving into entry-level flexo production or adding a first press path. It outlines a practical starting point for South African crews that understand production and need a machine matched to real packaging work.
Begin with the packs you need to convert, the repeat range, and the web width that suits your product mix. Entry-level flexo in South Africa often means PE, BOPP, paper labels, or light board, so ink system choice, drying capacity, and available power supply need to be checked together. Plants in Johannesburg, Durban, and Cape Town also need enough access for reel handling, plate changes, and safe operator movement around the press.
Commissioning records matter early on, especially with a first flexo unit in the plant. Photos of nip settings, web route, print deck positions, and dryer setup give crews a fixed reference after cleaning, stoppages, or operator changeover. That small record often prevents wasted stock during the first run back on shift.
Starter press route and handover
The output for this line is a defined entry-level press route tied to the work you intend to print. Notes should cover substrate type, likely run lengths, print format, curing or drying needs, and the checks to carry out before ink is loaded. For a plant adding its first flexo capability, clear machine scope is more useful than broad options that do not match day-to-day packaging work.
Before expanding into extra print stations or more demanding substrates, link this route to the right line and compare it with your current site layout. Check guarding, unwind position, operator access, and the actual space available around the machine before any paperwork is finalised. Give the press type, web width and the job on the press, and we can point you to the right CI, narrow-web or stack setup.
- Entry press route for current packaging work
- Setup checks recorded before first production run
- Machine notes prepared for plant review
Site conditions that affect setup
A starter flexo installation has to fit the site you have, not an ideal drawing. That means checking door widths, slab loading, forklift access, extraction points, and shift patterns at packaging plants across the country. Export work, food packaging compliance, and warehouse dispatch times can also affect the press configuration you start with.
Coastal humidity can alter drying behaviour and increase attention on corrosion, especially around exposed metal surfaces and electrical points. Inland plants often deal with dust build-up on sensors, guide systems, and web paths, which changes daily cleaning routines. Load-shedding and generator use can also influence when makeready, approvals, and longer runs are scheduled.
Operated by Astros Marketing (Pty) Ltd from 2 Makro Place, Sunnyrock 1401.
Information to prepare first
Send the starter route brief with photos of the press area, power points, ventilation, and material flow around the machine. Include substrate types, typical run lengths, and any limits on noise, solvents, or curing so the setup reflects the work your plant needs to produce.
Keep the latest machine layout, buyer documentation, and installation notes in one record while the scope is being checked. That file should match the current press configuration, utility requirements, and any site observations taken during review. When parts lists or support papers are requested later, the plant can then work from the same version of the plan.
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